Product Description
This manual covers the 2001-2006 Yamaha YFM660R, Raptor 660 ATV. Engineered for performance and reliability, the Raptor 660 is a versatile all-terrain vehicle designed for a range of recreational and off-road activities. Its robust construction and advanced features provide an exceptional riding experience, making it a popular choice for enthusiasts seeking power and control.
This comprehensive workshop repair service manual provides detailed instructions for all aspects of vehicle maintenance, repair, and restoration. It includes essential information on general procedures, specifications, periodic checks and adjustments, chassis, engine, cooling system, carburetion, electrical systems, and troubleshooting. This resource is an invaluable tool for owners, mechanics, and technicians to ensure the optimal performance and longevity of their Yamaha Raptor 660 ATV.
2001-2006 Yamaha YFM660R, Raptor 660 ATV Workshop Repair Service Manual BEST DOWNLOAD
This highly detailed Manual for your 2001-2006 Yamaha YFM660R, Raptor 660 ATV contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your vehicle. All diagnostic and repair procedures are covered in great detail.
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Buy from responsible seller and get INSTANT DOWNLOAD now without wasting your hard-owned money on uncertainty or surprise; this manual for 2001-2006 Yamaha YFM660R, Raptor 660 ATV is exactly as described. This Digital Workshop Repair Manual covers the same information that Professional Technicians and Mechanics have. You can view and print out the complete repair procedures with this easy to use this Digital Workshop Repair Manual - you do not need to be skilled with a computer! Once you have found your information, just print it out and start work. No more messy manuals that you have to keep replacing or cant use any more due to wear and tear.
All Repair Procedures Covered From A-Z
High Quality Photos, Illustrations And Diagrams
Buy From A Trusted Seller, Selling Genuine Items
SERVICE MANUAL DETAILS:
1. Downloadable: YES
2. Requirements: PDF Reader
3. FileTYPE: PDF
4. Compatiblity: All Versions of Windows & Mac & Linux
2001 2002 2003 2004 2005 2006 Yamaha Raptor 660 (YFM660R, YFM660RN, YFM660RNC) ATV
TABLE OF CONTENTS
GENERAL INFORMATION
SPECIFICATIONS
PERIODIC CHECKS AND
ADJUSTMENTS
CHASSIS
ENGINE
COOLING SYSTEM
CARBURETION
ELECTRICAL
TROUBLESHOOTING
CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION ........................................................................ 1-1
VEHICLE IDENTIFICATION NUMBER ................................................. 1-1
MODEL LABEL ...................................................................................... 1-1
IMPORTANT INFORMATION ....................................................................... 1-2
PREPARATION FOR REMOVAL PROCEDURES ............................... 1-2
REPLACEMENT PARTS ....................................................................... 1-2
GASKETS, OIL SEALS AND O-RINGS ................................................ 1-2
LOCK WASHERS/PLATES AND COTTER PINS ................................. 1-3
BEARINGS AND OIL SEALS ................................................................ 1-3
CIRCLIPS .............................................................................................. 1-3
CHECKING OF CONNECTIONS .................................................................. 1-4
SPECIAL TOOLS .......................................................................................... 1-5
CHAPTER 2.
SPECIFICATIONS
GENERAL SPECIFICATIONS ...................................................................... 2-1
MAINTENANCE SPECIFICATIONS ............................................................. 2-4
ENGINE ................................................................................................. 2-4
CHASSIS ............................................................................................. 2-14
ELECTRICAL ...................................................................................... 2-18
HOW TO USE THE CONVERSION TABLE ............................................... 2-20
GENERAL TORQUE SPECIFICATIONS ................................................... 2-20
LUBRICATION POINTS AND LUBRICANT TYPES .................................. 2-21
ENGINE ............................................................................................... 2-21
COOLANT FLOW DIAGRAMS ................................................................... 2-22
OIL FLOW DIAGRAMS .............................................................................. 2-23
CABLE ROUTING ....................................................................................... 2-27
CHAPTER 3.
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION ........................................................................................... 3-1
PERIODIC MAINTENANCE/LUBRICATION INTERVALS .......................... 3-1
SEAT, FENDERS AND FUEL TANK ............................................................ 3-3
SEAT, FRONT PANEL, FOOTREST GUARDS
AND ENGINE SKID PLATE ............................................................... 3-3
HEADLIGHTS AND FRONT FENDER .................................................. 3-4
REAR FENDER ..................................................................................... 3-5
FUEL TANK ........................................................................................... 3-6
ENGINE ......................................................................................................... 3-8
ADJUSTING THE VALVE CLEARANCE .............................................. 3-8
ADJUSTING THE TIMING CHAIN ...................................................... 3-11
ADJUSTING THE IDLING SPEED ...................................................... 3-11
ADJUSTING THE THROTTLE LEVER FREE PLAY .......................... 3-12
ADJUSTING THE SPEED LIMITER .................................................... 3-14
ADJUSTING THE STARTER CABLE ................................................. 3-15
CHECKING THE SPARK PLUG ......................................................... 3-16
CHECKING THE IGNITION TIMING ................................................... 3-17
MEASURING THE COMPRESSION PRESSURE .............................. 3-18
CHECKING THE ENGINE OIL LEVEL ................................................ 3-19
CHANGING THE ENGINE OIL ........................................................... 3-20
ADJUSTING THE CLUTCH CABLE .................................................... 3-23
CLEANING THE AIR FILTER .............................................................. 3-24
CHECKING THE COOLANT LEVEL ................................................... 3-27
CHANGING THE COOLANT ............................................................... 3-27
CHECKING THE COOLANT TEMPERATURE WARNING LIGHT ..... 3-31
CLEANING THE SPARK ARRESTER ................................................ 3-31
CHASSIS .................................................................................................... 3-33
ADJUSTING THE FRONT BRAKE ..................................................... 3-33
ADJUSTING THE REAR BRAKE ........................................................ 3-33
ADJUSTING THE PARKING BRAKE .................................................. 3-34
CHECKING THE BRAKE FLUID LEVEL ............................................. 3-35
CHECKING THE FRONT BRAKE PAD .............................................. 3-36
CHECKING THE REAR BRAKE PAD ................................................. 3-36
ADJUSTING THE REAR BRAKE LIGHT SWITCH ............................. 3-36
CHECKING THE BRAKE HOSE ......................................................... 3-37
BLEEDING THE HYDRAULIC BRAKE SYSTEM ............................... 3-38
ADJUSTING THE SHIFT PEDAL ........................................................ 3-39
ADJUSTING THE REVERSE CONTROL CABLE .............................. 3-40
ADJUSTING THE DRIVE CHAIN SLACK ........................................... 3-40
CHECKING THE STEERING SYSTEM .............................................. 3-42
ADJUSTING THE TOE-IN ................................................................... 3-42
ADJUSTING THE FRONT SHOCK ABSORBER ................................ 3-44
ADJUSTING THE REAR SHOCK ABSORBER .................................. 3-45
2001-2006 Yamaha YFM660R, Raptor 660 ATV Workshop Repair Service Manual BEST DOWNLOAD
This highly detailed Manual for your 2001-2006 Yamaha YFM660R, Raptor 660 ATV contains everything you will ever need to repair, maintain, rebuild, refurbish or restore your vehicle. All diagnostic and repair procedures are covered in great detail.
This QUALITY manual is 100 percents COMPLETE and INTACT, no MISSING/CORRUPT pages/sections to freak you out! Buy from responsible seller and get INSTANT DOWNLOAD now without wasting your hard-owned money on uncertainty or surprise; this manual for 2001-2006 Yamaha YFM660R, Raptor 660 ATV is exactly as described. This Digital Workshop Repair Manual covers the same information that Professional Technicians and Mechanics have. You can view and print out the complete repair procedures with this easy to use this Digital Workshop Repair Manual - you do not need to be skilled with a computer! Once you have found your information, just print it out and start work. No more messy manuals that you have to keep replacing or cant use any more due to wear and tear.
All Repair Procedures Covered From A-Z
High Quality Photos, Illustrations And Diagrams
Buy From A Trusted Seller, Selling Genuine Items
SERVICE MANUAL DETAILS:
1. Downloadable: YES
2. Requirements: PDF Reader
3. FileTYPE: PDF
4. Compatiblity: All Versions of Windows & Mac & Linux
2001 2002 2003 2004 2005 2006 Yamaha Raptor 660 (YFM660R, YFM660RN, YFM660RNC) ATV
TABLE OF CONTENTS
GENERAL INFORMATION
SPECIFICATIONS
PERIODIC CHECKS AND
ADJUSTMENTS
CHASSIS
ENGINE
COOLING SYSTEM
CARBURETION
ELECTRICAL
TROUBLESHOOTING
CHAPTER 1.
GENERAL INFORMATION
MACHINE IDENTIFICATION ........................................................................ 1-1
VEHICLE IDENTIFICATION NUMBER ................................................. 1-1
MODEL LABEL ...................................................................................... 1-1
IMPORTANT INFORMATION ....................................................................... 1-2
PREPARATION FOR REMOVAL PROCEDURES ............................... 1-2
REPLACEMENT PARTS ....................................................................... 1-2
GASKETS, OIL SEALS AND O-RINGS ................................................ 1-2
LOCK WASHERS/PLATES AND COTTER PINS ................................. 1-3
BEARINGS AND OIL SEALS ................................................................ 1-3
CIRCLIPS .............................................................................................. 1-3
CHECKING OF CONNECTIONS .................................................................. 1-4
SPECIAL TOOLS .......................................................................................... 1-5
CHAPTER 2.
SPECIFICATIONS
GENERAL SPECIFICATIONS ...................................................................... 2-1
MAINTENANCE SPECIFICATIONS ............................................................. 2-4
ENGINE ................................................................................................. 2-4
CHASSIS ............................................................................................. 2-14
ELECTRICAL ...................................................................................... 2-18
HOW TO USE THE CONVERSION TABLE ............................................... 2-20
GENERAL TORQUE SPECIFICATIONS ................................................... 2-20
LUBRICATION POINTS AND LUBRICANT TYPES .................................. 2-21
ENGINE ............................................................................................... 2-21
COOLANT FLOW DIAGRAMS ................................................................... 2-22
OIL FLOW DIAGRAMS .............................................................................. 2-23
CABLE ROUTING ....................................................................................... 2-27
CHAPTER 3.
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION ........................................................................................... 3-1
PERIODIC MAINTENANCE/LUBRICATION INTERVALS .......................... 3-1
SEAT, FENDERS AND FUEL TANK ............................................................ 3-3
SEAT, FRONT PANEL, FOOTREST GUARDS
AND ENGINE SKID PLATE ............................................................... 3-3
HEADLIGHTS AND FRONT FENDER .................................................. 3-4
REAR FENDER ..................................................................................... 3-5
FUEL TANK ........................................................................................... 3-6
ENGINE ......................................................................................................... 3-8
ADJUSTING THE VALVE CLEARANCE .............................................. 3-8
ADJUSTING THE TIMING CHAIN ...................................................... 3-11
ADJUSTING THE IDLING SPEED ...................................................... 3-11
ADJUSTING THE THROTTLE LEVER FREE PLAY .......................... 3-12
ADJUSTING THE SPEED LIMITER .................................................... 3-14
ADJUSTING THE STARTER CABLE ................................................. 3-15
CHECKING THE SPARK PLUG ......................................................... 3-16
CHECKING THE IGNITION TIMING ................................................... 3-17
MEASURING THE COMPRESSION PRESSURE .............................. 3-18
CHECKING THE ENGINE OIL LEVEL ................................................ 3-19
CHANGING THE ENGINE OIL ........................................................... 3-20
ADJUSTING THE CLUTCH CABLE .................................................... 3-23
CLEANING THE AIR FILTER .............................................................. 3-24
CHECKING THE COOLANT LEVEL ................................................... 3-27
CHANGING THE COOLANT ............................................................... 3-27
CHECKING THE COOLANT TEMPERATURE WARNING LIGHT ..... 3-31
CLEANING THE SPARK ARRESTER ................................................ 3-31
CHASSIS .................................................................................................... 3-33
ADJUSTING THE FRONT BRAKE ..................................................... 3-33
ADJUSTING THE REAR BRAKE ........................................................ 3-33
ADJUSTING THE PARKING BRAKE .................................................. 3-34
CHECKING THE BRAKE FLUID LEVEL ............................................. 3-35
CHECKING THE FRONT BRAKE PAD .............................................. 3-36
CHECKING THE REAR BRAKE PAD ................................................. 3-36
ADJUSTING THE REAR BRAKE LIGHT SWITCH ............................. 3-36
CHECKING THE BRAKE HOSE ......................................................... 3-37
BLEEDING THE HYDRAULIC BRAKE SYSTEM ............................... 3-38
ADJUSTING THE SHIFT PEDAL ........................................................ 3-39
ADJUSTING THE REVERSE CONTROL CABLE .............................. 3-40
ADJUSTING THE DRIVE CHAIN SLACK ........................................... 3-40
CHECKING THE STEERING SYSTEM .............................................. 3-42
ADJUSTING THE TOE-IN ................................................................... 3-42
ADJUSTING THE FRONT SHOCK ABSORBER ................................ 3-44
ADJUSTING THE REAR SHOCK ABSORBER .................................. 3-45
What's Included:
- Complete factory service manual in PDF format
- Step-by-step repair procedures with detailed illustrations
- Wiring diagrams and electrical schematics
- Troubleshooting guides and diagnostic procedures
- Maintenance schedules and specifications
- Printable pages for workshop use
- Searchable text for quick navigation
- Compatible with all devices (PC, Mac, tablets, smartphones)
