The Ford TRADER and Mazda T Truck series, encompassing models T3000, T3500, and T4000 produced between 1989 and 2000, represent a lineage of robust light commercial vehicles. These trucks were engineered with reliable diesel powertrains, including the 3.0L HA, 3.5L SL (turbo and non-turbo), and 4.0L TF engines, paired with either a 5-speed manual (Z5M-R) or 5-speed automatic (W5M-R) transmission. Known for their durability and workhorse capabilities, these vehicles served as essential tools for businesses and operators requiring dependable transportation. Their design focused on functionality and straightforward maintenance, making them a practical choice in their segment.
This workshop manual provides comprehensive coverage for the Ford TRADER and Mazda T Truck models from 1989-2000. It serves as an indispensable resource for owners, mechanics, and technicians, detailing everything from routine scheduled maintenance, lubrication, and inspections to in-depth repair and overhaul procedures for all major systems. The manual includes step-by-step diagnostic guidance for troubleshooting common issues, essential technical specifications, and detailed wiring diagrams to facilitate accurate repairs and ensure the longevity of these commercial vehicles.
APPLICABLE SERIES MODEL:
T3000
T3500
T4000
ENGINE COVERED:
3.0L HA ENGINE INLINE 4 DIESEL
3.5L SL ENGINE INLINE 4 DIESEL TURBO AND NON-TURBO
4.0L TF ENGINE INLINE 4 DIESEL
TRANSMISSION COVERED:
5 SPEED AUTOMATIC W5M-R
5 SPEED MANUAL Z5M-R
CONTENTS:
GENERAL INFORMATION
SCHEDULED MAINTENANCE SERVICES
ENGINE
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL AND EMISSION CONTROL SYSTEM
ENGINE ELECTRICAL SYSTEM
CLUTCH
MANUAL TRANSMISSION
MANUAL TRANSMISSION
PROPELLER SHAFT
FRONT AND REAR AXLE
DIFFERENTIAL
STEERING SYSTEM
BRAKE SYSTEM
WHEELS AND TIRES
SUSPENSION
BODY AND ACCESSORIES
BODY ELECTRICAL SYSTEM
HEATER AND AIR CONDITION
TECHNICAL DATA
SPECIAL TOOLS
WIRING DIAGRAM
APPLICABLE SERIES MODEL:
T3000
T3500
T4000
ENGINE COVERED:
3.0L HA ENGINE INLINE 4 DIESEL
3.5L SL ENGINE INLINE 4 DIESEL TURBO AND NON-TURBO
4.0L TF ENGINE INLINE 4 DIESEL
TRANSMISSION COVERED:
5 SPEED AUTOMATIC W5M-R
5 SPEED MANUAL Z5M-R
CONTENTS:
GENERAL INFORMATION
SCHEDULED MAINTENANCE SERVICES
ENGINE
LUBRICATION SYSTEM
COOLING SYSTEM
FUEL AND EMISSION CONTROL SYSTEM
ENGINE ELECTRICAL SYSTEM
CLUTCH
MANUAL TRANSMISSION
MANUAL TRANSMISSION
PROPELLER SHAFT
FRONT AND REAR AXLE
DIFFERENTIAL
STEERING SYSTEM
BRAKE SYSTEM
WHEELS AND TIRES
SUSPENSION
BODY AND ACCESSORIES
BODY ELECTRICAL SYSTEM
HEATER AND AIR CONDITION
TECHNICAL DATA
SPECIAL TOOLS
WIRING DIAGRAM
