This manual covers a comprehensive range of information pertaining to vehicle operation and maintenance. It details various aspects of the engine, including its type, lubricating oil circuit, fuel circuit, coolant circuit, and electrical systems. The manual also provides guidance on operation, detailing ambient conditions, initial commissioning, start and stop processes, and operation monitoring. Furthermore, it specifies required consumables such as lubricating oil, fuel, and coolant, and outlines a maintenance schedule and specific care and maintenance procedures for various systems.
The purpose of this manual is to serve as an authoritative resource for owners, mechanics, and technicians. It offers detailed instructions for maintenance tasks, troubleshooting common faults with a dedicated fault table and engine management section, and provides essential technical data. Additionally, it includes information on transport and storage, covering engine transport and preservation. By consulting this manual, users can ensure the proper upkeep, efficient operation, and longevity of the vehicle.
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Engine description . . . . . . . . . . . . . . . . 6
2.1 Engine type. . . . . . . . . . . . . . . . . . . . . . 6
2.2 Engine diagram . . . . . . . . . . . . . . . . . . 7
2.3 Lubricating oil circuit . . . . . . . . . . . . . . 11
2.4 Fuel circuit . . . . . . . . . . . . . . . . . . . . . 12
2.5 Coolant circuit . . . . . . . . . . . . . . . . . . . 13
2.6 Electrics . . . . . . . . . . . . . . . . . . . . . . . 14
3 Operation . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Ambient conditions . . . . . . . . . . . . . . . 15
3.2 Initial commissioning . . . . . . . . . . . . . 16
3.3 Start process . . . . . . . . . . . . . . . . . . . 18
3.4 Operation monitoring . . . . . . . . . . . . . 19
3.5 Stop process. . . . . . . . . . . . . . . . . . . . 21
4 Consumables. . . . . . . . . . . . . . . . . . . . 22
4.1 Lubricating oil . . . . . . . . . . . . . . . . . . . 22
4.2 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Coolant . . . . . . . . . . . . . . . . . . . . . . . . 25
5 Maintenance. . . . . . . . . . . . . . . . . . . . . 27
5.1 Maintenance schedule . . . . . . . . . . . . 27
6 Care and maintenance work. . . . . . . . 29
6.1 Lubricating oil system . . . . . . . . . . . . 29
6.2 Fuel system . . . . . . . . . . . . . . . . . . . . 31
6.3 Cooling system. . . . . . . . . . . . . . . . . . 34
6.4 Engine cleaning . . . . . . . . . . . . . . . . . 36
6.5 Intake system . . . . . . . . . . . . . . . . . . . 37
6.6 Belt drives. . . . . . . . . . . . . . . . . . . . . . 39
6.7 Adjustments . . . . . . . . . . . . . . . . . . . . 40
6.8 Electrical system . . . . . . . . . . . . . . . . 42
7 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.1 Fault table . . . . . . . . . . . . . . . . . . . . . 44
7.2 Engine management . . . . . . . . . . . . . 46
8 Transport and storing . . . . . . . . . . . . 48
8.1 Engine transport . . . . . . . . . . . . . . . . 48
8.2 Preservation. . . . . . . . . . . . . . . . . . . . 49
9 Technical data. . . . . . . . . . . . . . . . . . . 51
9.1 Technical data . . . . . . . . . . . . . . . . . . 51
1 General . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2 Engine description . . . . . . . . . . . . . . . . 6
2.1 Engine type. . . . . . . . . . . . . . . . . . . . . . 6
2.2 Engine diagram . . . . . . . . . . . . . . . . . . 7
2.3 Lubricating oil circuit . . . . . . . . . . . . . . 11
2.4 Fuel circuit . . . . . . . . . . . . . . . . . . . . . 12
2.5 Coolant circuit . . . . . . . . . . . . . . . . . . . 13
2.6 Electrics . . . . . . . . . . . . . . . . . . . . . . . 14
3 Operation . . . . . . . . . . . . . . . . . . . . . . . 15
3.1 Ambient conditions . . . . . . . . . . . . . . . 15
3.2 Initial commissioning . . . . . . . . . . . . . 16
3.3 Start process . . . . . . . . . . . . . . . . . . . 18
3.4 Operation monitoring . . . . . . . . . . . . . 19
3.5 Stop process. . . . . . . . . . . . . . . . . . . . 21
4 Consumables. . . . . . . . . . . . . . . . . . . . 22
4.1 Lubricating oil . . . . . . . . . . . . . . . . . . . 22
4.2 Fuel. . . . . . . . . . . . . . . . . . . . . . . . . . . 24
4.3 Coolant . . . . . . . . . . . . . . . . . . . . . . . . 25
5 Maintenance. . . . . . . . . . . . . . . . . . . . . 27
5.1 Maintenance schedule . . . . . . . . . . . . 27
6 Care and maintenance work. . . . . . . . 29
6.1 Lubricating oil system . . . . . . . . . . . . 29
6.2 Fuel system . . . . . . . . . . . . . . . . . . . . 31
6.3 Cooling system. . . . . . . . . . . . . . . . . . 34
6.4 Engine cleaning . . . . . . . . . . . . . . . . . 36
6.5 Intake system . . . . . . . . . . . . . . . . . . . 37
6.6 Belt drives. . . . . . . . . . . . . . . . . . . . . . 39
6.7 Adjustments . . . . . . . . . . . . . . . . . . . . 40
6.8 Electrical system . . . . . . . . . . . . . . . . 42
7 Faults . . . . . . . . . . . . . . . . . . . . . . . . . . 44
7.1 Fault table . . . . . . . . . . . . . . . . . . . . . 44
7.2 Engine management . . . . . . . . . . . . . 46
8 Transport and storing . . . . . . . . . . . . 48
8.1 Engine transport . . . . . . . . . . . . . . . . 48
8.2 Preservation. . . . . . . . . . . . . . . . . . . . 49
9 Technical data. . . . . . . . . . . . . . . . . . . 51
9.1 Technical data . . . . . . . . . . . . . . . . . . 51
